inCAD Library
inCAD Library

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What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

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  4. Download the CAD models for each application example.
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No.000010 Film Press Bonding Fixture

Height adjustable with aluminum extrusion frame.

Toggle Clamp

Product name Toggle Clamps -Free Attachable-
Part number MC02-3
Features Allows to mount the handle on the desired portion and at the desired angle.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Economical Swing → Linear motion conversion scheme.

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Available sizes

■Toggle Clamps -Free Attachable-

Material 1018 Carbon Steel Main body: 304 Stainless Steel / Shaft: 416 Stainless Steel / Pin: 410 Stainless Steel
Surface treatment Main body: Trivalent chromate / Shaft: Nickel plating -
Stroke 20.34 40 66.7 20.34 40
Clamping force(N) 900 1470 3138 900 1470
Weight(g) 120 280 750 120 280
Handle open/close angle 180° 180° 180° 180° 180°
Body width 24 28.6 40 24 28.6
Overall height(Clamped) 78 98 134 78 98
Overall length(Clamped) 64.3 109.5 169.2 64.3 109.5
Accessory Steel bolt Stainless steel bolt

* Please see the product pages for shape details and dimensions.

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Aluminum Extrusions

Product name Aluminum Extrusions - 6 Series, Base 30, Four-Side Slots
Part number HFS6-3030-190
Features HFS6 Series 30mm SQ. extrusions with 1 slot.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

To enable changes in unit position later.

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Available sizes

■Aluminum Extrusions - 6 Series, Base 30, Four-Side Slots

External size Screw DIA. applicable
to extrusion slots
Length configure in
0.5mm increments
Standard High rigidity type Light type
(Lightweight・economical)
□20 M5 50-4000
□25
□40
□30 M6
□50
□60
□100
□40 M8
□80
□45
□50
□60
□90
□100

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Stainless Steel Pipe Frames

Product name Stainless Steel Pipe Frames
Part number PFSUS28-200
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

A catalog item that can be purchased as one piece for a handle extension.

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Available sizes

■Stainless Steel Pipe Frames

Material O.D. I.D. Length
(Configure in 1mm increments)
430 Stainless Steel φ27.2 φ25.2 60-2400

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IDEA NOTE Compatible with slight changes in workpieces.

Use of aluminum extrusion frame enables height adjustments.

IDEA NOTE Long handle to prevent finger pinching.

The toggle clamp used has a short handle which presents hand pinching hazard. A pipe is added to the handle as an extension to improve safety.

IDEA NOTE Slotted top plate

Since spring load is adjusted with a hex wrench, the top plate has a slot for hex wrench access.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A manual mechanism for pressure bonding of film to aluminum case.

Points for use

  • Use guide to position the workpiece into correct position.
  • Mechanism for pressure bonding is operated with toggle clamp.

Target workpiece

  • Aluminum case
    External dims.: W90 x D180 x H16mm
    Weight: 700g
  • Thin film
    Dims.: W35 x D30 t0.5mm

Design Specifications

Operating Conditions or Design Requirements

  • Toggle clamp stroke: 66.7mm
  • Hold down block stroke: 40mm
  • Spring deflection: 20mm
  • External dimensions: W250 x D306 x H383mm

Required Performance

  • Pressure load: 196N / mm²
  • To satisfy the above, 2 springs with spring constant 4.9N each are used.

Selection Criteria for Main Components

  • Toggle clamp
    • Stroke of more than 60mm is selected in considerations for spring deflection and workpiece setup workability.
    • A pipe is added to the handle for better workability.
  • Aluminum extrusion frame
    • Aluminum extrusion slots enable height adjustments of the pressure bonding mechanism.

Design Evaluation

Verification of main components

  • Select springs that provide required surface pressure.
  •  Surface pressure
    • Spring load: 196N (Two springs)
    • Pressured area: 1400mm²
    • Assumed surface pressure = Spring load / Pressured area = 196 / 1400 = 0.14N/mm²
  • Spring load
    • Formula: Reaction force F = kx
    • Assumed load: F = 196 / 2 = 98N (Per one spring)
    • Assumed deflection during pressurization: x = 20mm
    • Round wire coil springs of spring constant: k = 98 / 20 = 4.9N/mm are selected.

Other Design Consideration

  • Fixture composed of aluminum extrusions and plates.
  • The workpiece is pushed with linear bushings and springs.
  • Push load is adjustable.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity Unit Price*
($)
Days to Ship* Catalog Page Number
1 Toggle Clamps - Side Push-Pull Free Mounting Direction MC02-3 1 Price check 1_1801_2014
2 Aluminum Extrusion 6 Series/slot width 8/30x30mm HFS6-3030-190 2 Price check 2_597_2015
3 Aluminum Extrusion 6 Series/slot width 8/30x30mm HFS6-3030-350 2 Price check 2_597_2015
4 Aluminum Extrusion 6 Series/slot width 8/30x30mm HFS6-3030-300 2 Price check 2_597_2015
5 6 Series/Reversal Brackets with Tab HBLFSN6 8 Price check 2_585_2014
6 Flanged Compact Type - Single LHSK12 4 Price check 1_310_2014
7 Linear Shafts-Both Ends Tapped with Wrench Flats / Both Ends Tapped with Cross-Drilled Hole SFJZ12-116-M5-N5-SC0 4 Price check 1_149_2015
8 Floating Joints/Separate Thread FJTM10-1.5-10 1 Price check 2_1532_2014
9 Round Wire Coil Springs/Deflection 27%-30%/O.D. Referenced UM20-70 2 Price check 2_357_2014
10 6 Series/Extrusion End Caps/Screw Fixing Type HFCB6-3030-B 6 Price check 2_654_2015
12 Guides/Plates WGTJ16-B8-L150-T5 2 Price check 1_1743_2014
13 L Sheet Metal Mounting Plates/Brackets FSLAS-SUD-T2-A30-B30-L30-H17-N6-S17-NA6 4 Price check 2_1851_2014
14 Stainless Steel Pipe Frames PFSUS28-200 1 Price check 2_905_2014
15 Handles/Small Diameter/Offset UHFNSC60 1 Price check 2_1181_2014
16 One End Chamfered/One End Radiused MSC8-20 2 Price check 2_255_2014
17 6 Series/Pre-Assembly Insertion Nuts HNTT6-3 6 Price check 2_619_2014
18 6 Series/Pre-Assembly Insertion Nuts HNTT6-6 24 Price check 2_619_2014
19 Socket Head Cap Screws/with Standard Washer Set SCBS6-12 8 Price check 2_178_2014
20 Compact Nuts/Pack【1-10 Pieces Per Package】 SNTRC8 2 Price check 2_241_2014
21 Metal Washers - T Dimension Configurable, Precision Class WSSB20-6-2 4 Price check 2_114_2014
22 Hexagon Socket Head Cap Screws HFBMB4-12 6 Price check 2_753_2014
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

    Page top

Page top