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No.000304 Angle Adjustment Unit for Camera

Two camera angles are adjusted at the same time by using screws and without changing the distances of workpieces.

Linear Guides - Ultra Heavy Load

Product name Linear Guides - Ultra Heavy Load, With Resin Retainer, Interchangeable, Light Preload
Part number SHWTZ36-220
Features With No Mutual Ball Contacts, Resin Retainer provides Low-Noise and Smooth Movements.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

High load capacity and high precision positioning is possible

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Available sizes

■Linear Guides - Ultra Heavy Load, With Resin Retainer, Interchangeable, Light Preload

Type Number of Blocks Material Hardness
Standard 1・2 Carbon Steel 58HRC-
Wide Block Through Hole
Wide Block Tapped Hole

■Sizes and Dimensions

Block
Type
Overall Height Rail Length
(Configure in 1 mm increments)
Block Dimension Rail Width
Width Length
1 blocks 2 blocks
Standard 30 220-1960 44 69.8 69.8×2 pcs. 20
36 220-1960 48 79 79×2 pcs. 23
42 280-1960 60 85.6 85.6 x 2pcs. 28
Wide
Block
30 220-1960 63 69.8 69.8×2 pcs. 20
36 220-1960 70 79 79×2 pcs. 23
42 280-1960 90 85.6 85.6 x 2 pcs. 28

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Selection steps

■Linear guide selection steps

Determine Operating Conditions
(Moving mass, feed rate, motion pattern, life)

Temporary selection of linear guide specifications
(Temporarily select block type,
Interim selection of overall height and rail length is made.)

Basic safety check
  • ●Allowable Load
  • ●Operating Life
  • ●Preload

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Accuracy Info

■Preload and Accuracy Standard

(μm)

Radial Clearance -5~0(H30・36)
-7~0(H42)
H Dimension Tolerance ±20
Pair variation of H 15
Tolerance of dims. W2 ±30
Pair variation of W2 25

(μm)

Rail Length (mm)
-80 81-125 126-200 201-250 251-315 316-400 401-500 501-630 631-800 801-1000 1001-1250 1251-1600 1601-2000
Running Parallelism 6 6.5 7 8 9 11 12 14 16 18 20 23 26

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Performance info.

■Rated Load of Linear Guide

Overall Height Block Type Basic Load Rating Allowable Static Moment
C (Dynamic) kN C0 (Static) kN MA
N・m
MB
N・m
Mc
N・m
30 Standard / wide 16.3 29.6 167 141 199
36 22.4 37.5 246 207 295
42 Standard 31.0 51.5 356 305 490
Wide 35.5 63.0 540 450 600

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Technical calculations

■Operating Life Calculation for Linear Guides

●Operating Life
When the linear system is in motion with applied load, the rolling surfaces and races are subject to repeated stress, This stress can cause scale-like flaking due to material fatigue. The total run distance until the flaking appears in the "Life" of the linear system.
●Rated Life
Rated life is the total travel distance that 90% of linear guides of the same type can reach, under the same conditions, with no occurrence of flaking damage. Rated life can be calculated with the basic dynamic load rating and the actual load applied on the linear guides, as shown below.
Load must be calculated before actually using linear guides. To obtain loads during linear reciprocating motion, it is necessary to fully consider vibrations and impacts during motion as well as the distribution condition of the load applied to linear guides. So, it is not easy to calculate the loads. Operating temperature also critically affects the life. Considering these conditions, the above-mentioned calculation formula will be as follows.
  • L: Rated Life (Km)
  • fH: Hardness Factor (See Fig.1)
  • fT: Temperature Factor (See Fig.2)
  • fC: Contact Factor (See Table-1)
  • fW: Load Factor (See Table-2)
  • C: Basic Dynamic Load Rating (N)
  • P: Applied Load (N)
●Hardness factor (fH)

For linear applications, the blocks and rails must have sufficient hardness. If they do not, the load rating decreases and the life will be reduced.
Please correct the rated life with the hardness factor.

●Temperature factor (fT)

When the temperature of the linear system exceeds 100 degrees C, the hardness will decrease and as a result, the allowable load and life will reduced.
Please correct the rated life with the temperature factor.
* Please use Linear Guides at within the heat resistance temperature ranges shown on product pages.

●Contact factor (fC)

Table-1. Contact Factor

Number of Blocks per Rail Contact Factor fC

1 1.00
2 0.81
3 0.72
4 0.66
5 0.61

In general, it is common to use two or more blocks on one rail. In these cases, the load on each block will vary depending on the machining precision and will not have equally distributed loads. As a result, the allowable load per block will vary depending on the number of blocks used on the rail. Please compensate the rated life with contact factors on Table-1.

●Load Factor (fW)

Table-2. Load Factor

Condition of Use fw
No shocks / vibrations,
low speed: 15 m/min. or less
1.0-1.5
No significant shocks /
vibrations, medium speed: 60 m/min. or less
1.5-20
With shocks / vibrations,
high speed: 60 m/min. or more
2.0-3.5

To calculate the load applied to the linear guides, in addition to the object weight, the inertia force attributed to the motion velocity, moment loads and the variations of each over time must be obtained. However, for reciprocating motion applications, it is difficult to obtain accurate calculations due to the effects of the vibrations and shocks. Therefore, use Table 2 to simplify the life calculations.

●Applied Load P Calculation Method
When load is applied to a block, convert moment load into applied load by the following formula.
  • P: Applied Load (N)
  • F: Downward load (N)
  • Co: Static Load Rating (N)
  • MA: Allowable Static Moment - Pitching Direction (N・m)
  • MC: Allowable Static Moment - Rolling Direction (N・m)
  • Lp: Load Point Distance (m) in Pitching Direction
  • Lr: Load Point Distance (m) in Rolling Direction

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Knurled Handwheel

Product name Knurled Handwheels - Aluminum, Stainless Steel
Part number HOKNS63-12
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

A suitable product for adjusting the height manually

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Available sizes

■Knurled Handwheels - Aluminum, Stainless Steel

Handle Tap
Material Surface Treatment
5056 Aluminum Alloy Black Anodize Tapped Hole
Without Tap
Clear Anodize Tapped Hole
Without Tap
304 Stainless Steel - Tapped Hole
Without Tap

■Sizes and Dimensions

Knob
O.D.
Shaft Bore Dia. Knob Height Set Screw Dia.
(Black handle
tapped only)
Mounting Height Width
φ40 φ8 φ6・φ8 25 12 M5
φ50 φ10 φ8・φ10 28 13
φ63 φ12 φ10・φ12 32 14
φ80 φ16 φ12・φ16 40 15 M6

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2-Axis Goniometer Stages

Product name 2-Axis Goniometer Stages - Dovetail Groove
Part number GFWG60-60
Features Circular Arc Motion Stages with arc centers located on central perpendicular line above the stage tops.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Enables tilt angle adjustment using rotation center above stage top.

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Available sizes

■2-Axis Goniometer Stages - Dovetail Groove

Material Surface Treatment
Low Cadmium Brass Black Fluororesin Treatment

■Sizes and Dimensions

(Name No.) Stage surface
external dimensions
Overall Height Stage top - rotation
center height
Travel Distance Travel per Rotation
25-20 □25 30 20 (top)±15°/(bottom)±10° (top)≒2.0°/(bottom)≒2.0°
30-30 □30 27 30 (top)±10°/(bottom)±10° (top)≒2.06°/(bottom)≒1.5°
40-25 □40 35 25 (top)±20°/(bottom)±15° (top)≒2.2°/(bottom)≒1.89°
40-40 40 40 (top)±15°/(bottom)±10° (top)≒1.89°/(bottom)≒1.33°
50-50 □50 36 50 (top)±10°/(bottom)±10° (top)≒1.55°/(bottom)≒1.2°
50-68 36 68 (top)±10°/(bottom)±8° (top)≒1.2°/(bottom)≒0.97°
60-35 □60 45 35 (top)±25°/(bottom)±20° (top)≒2.0°/(bottom)≒1.3°
60-60 40 60 (top)±20°/(bottom)±15° (top)≒1.3°/(bottom)≒1.0°
80-100 □80 60 100 (top)±18°/(bottom)±15° (top)≒1.0°/(bottom)≒1.0°

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Performance info.

■Load information of the 2-Axis Goniometer Stages - Dovetail Groove

(Name No.) SStage surface
external dimensions
Height of
Rotation Center
Moment Load Capacity (N・m) Load Capacity
(N)
Pitching Yawing Rolling
25-20 □25 20 0.3 0.3 0.3 19.6
30-30 □30 30 0.5 0.5 0.5 9.8
40-25 □40 25 0.8 1 0.8 27.4
40-40 40 26.4
50-50 □50 50 1 1.2 1 24.5
50-68 68
60-35 □60 35 1.5 2 1.5 51.9
60-60 60 52.9
80-100 □80 100 2 3 2 42.1

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IDEA NOTE Resin sheets for improved sliding

Resin sheets are affixed on the surface of the components to improve the sliding performance of the T-shaped block for angle adjustment.

IDEA NOTE Angle Adjustment

A u-shaped clevis is mounted on the tip of an adjusting screw to connect the camera set to the assembled plate. Then, arc movement is created around a recognition point by rotating the adjusting screw. After adjusting the angle, the angle is secured by tightening the plate on both sides.

IDEA NOTE Adjustment of the overall height of the unit

When rotating knurling handles moves in vertical direction, the travel distance is confirmed with a dial gauge, and parallel positions are maintained by moving the same travel distance on the opposite side. Then, the parts are locked into position by tightening the L-shaped brackets with screw mounted on the both sides of the unit.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
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    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
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      It is configured so that each sub-assembly unit can be used as it is or edited.
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    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Using recognition cameras, inspect external appearance of the workpiece on slow moving conveyor.

Points for use

  • To insure proper inspection workpiece needs to be with in Workable distance

    Workable distance means the actual distance at which an object can be captured, or the distance from the tip of a lens to an object.

    and vision range of camera. For initial adjustment, both the goniometer

    Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

    and linear stage scale are set to zero. Coarse adjustment is done using a adjustment bolt and knurled handles. Knurled handles are placed on opposite side of inspection units and are used to place the camera within Workable distance

    Workable distance means the actual distance at which an object can be captured, or the distance from the tip of a lens to an object.

    . When both cameras reach Workable distance

    Workable distance means the actual distance at which an object can be captured, or the distance from the tip of a lens to an object.

    , the scale of two dial gages that are in contact with knurled handwheels are set to zero. finer adjustment are than done using a goniometer

    Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

    and standard stage.

Target workpiece

  • Shape: Thin plate (Glass)
  • Dimension/Size: W605×D900×H1.0mm

Design Specifications

Operating Conditions or Design Requirements

  • External View Dimension W847×D679×H424mm
  • Focal Distance: 100mm or more

Required Performance

  • Workpiece Stop Position Accuracy 0.1mm

Selection Criteria for Main Components

  • Image processing capacity, transfer velocity, and resolution of line camera

    A line camera is a camera used for identifying and inspecting continuously flowing workpieces and other objects by image-processing individual pieces.

    .

Design Evaluation

Verification of main components

  • The stage and goniometer

    Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

    are verified based on load capacity.
    • The angles of the R-guide and the vertical directions can be fine adjusted using a goniometer

      Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

      , to capture the movement of the workpiece in the flow direction. Installing an x-axis stage on a goniometer

      Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

      stage enables fine adjustment of workable distances.
    • Since inspection is done only for the outside surface of the workpieces , high accuracy is not needed. Also, the load capacity of the camera and lens are small. Based on this, the x-axis stage and goniometer

      Goniometer stage is used to either measure an angle or to rotate the object to a precise angular position.

      s with dove tail mechanism and standard straightness accuracy are selected.
  • Stage
    • Load Capacity (Vertical) (Catalog Value): 19.6N
    • Mounted mass: Based on Bracket plate for camera →166g, Camera bracket→57g, Camera →310g, Lens →420g, 166+57+310+420=953 (g)=9.3 (N) ⇒Stage load capacity is sufficient.
  • Goniometer
    • Load Capacity (Vertical) (Catalog Value ): 17.6N
    • Mounted mass: Based on Bracket plate for camera →166g, Camera bracket→57g, Camera →310g, Lens →420g, Stage →180 (g), 166+57+310+420+180=1133 (g)=10.8 (N) ⇒Goniometer size is sufficient for this application.

Other Design Consideration

  • The camera angle can be adjusted without changing the dimensions of the worktable

    Workable distance means the actual distance at which an object can be captured, or the distance from the tip of a lens to an object.

    s --> by using the LM-guide (R-guide) of the arc rail on both sides. (The recognition camera can be moved in arc directions, centering around a recognition position.)

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity Unit Price*
($)
Days to Ship* Catalog Page Number
1 Aluminum Extrusion 8 Series/slot width 10/40x40mm HFSB8-4040-647 2 Price check 2_657_2015
2 Aluminum Extrusion 8 Series/slot width 10/40x80mm HFSB8-4080-647 4 Price check 2_659_2015
3 Linear Guides for Super Heavy Load - With Plastic Retainers, Interchangeable, Light Preload SHWTZ36-220 4 Price check 1_581_2014
4 For 8 Series (Slot Width 10mm) - Post-Assembly Insertion - Nuts HNTFSN8-8 24 Price check 2_672_2014
5 One End Chamfered/One End Radiused MSC6-15 24 Price check 2_255_2014
6 One End Chamfered/One End Radiused MSC6-25 10 Price check 2_255_2014
7 Aluminum Knurled Handwheels / Stainless Steel Knurled Handwheels HOKNS63-12 2 Price check 2_1159_2014
8 Hex Socket Set Screws - Soft Tips SBCPS6-16 2 Price check 2_213_2014
9 Stop Pins - Screw Flat Type STEHN17A 2 Price check 1_1720_2014
10 Pivot Pins - Retaining Ring with Shoulder SHCDG8-16 1 Price check 1_910_2014
11 Resin Sheets/Fluororesin Tapes (Sliding, Dust-proof) ULTT0.12-10 1 Price check 2_440_2014
12 [High Precision] Goniometer Stages - Dovetail Slide, 2-Axis GFWG60-60 2 Price check 1_1986_2014
13 One End Chamfered/One End Radiused MSC4-10 2 Price check 2_255_2014
14 Stop Pins - Screw Flat Type STEHN7 4 Price check 1_1720_2014
15 Adjusting Stopper Screws/Hexagon Socket/L Configurable/Fine Thread ANBS5-25 4 Price check 1_1711_2014
16 [Standard] Dovetail Slide, Feed Screw, X-Axis XFES60 2 Price check 1_1896_2014
17 Socket Head Cap Screws/with Spring Washer SCBZ4-20 2 Price check 2_178_2014
18 Socket Head Cap Screws/with Spring Washer SCBZ5-20 8 Price check 2_178_2014
19 Socket Head Cap Screws/with Spring Washer SCBZ4-8 2 Price check 2_178_2014
20 Socket Head Cap Screws/with Spring Washer SCBZ4-12 12 Price check 2_178_2014
21 Socket Head Cap Screws/with Spring Washer SCBZ8-25 20 Price check 2_178_2014
22 Socket Head Cap Screws/with Spring Washer SCBZ6-25 8 Price check 2_178_2014
23 Socket Head Cap Screws/with Spring Washer SCBZ8-20 4 Price check 2_178_2014
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

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    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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