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No.000247 Lid Removal Mechanism

A set of pins rotate outward and moves down to remove the lid.

Relevant category

Shock Absorbers

Product name Shock Absorbers - Preset Dampening
Part number MAKC0604B
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select this product to absorb shocks and noise occurring at the rotation end of the positioning pin during high speed operation.

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Available sizes

■Shock Absorbers - Preset Dampening

Collision Speed Type Impact Speed Range Maximum Use Cycle
Low Speed 0.3〜1m/s 60cycle/min *
Medium Speed 0.3〜2m/s
High Speed 0.3〜3m/s

* 45 cycle/min for No.0404, 0604, and 0805, 30cycle/min for No.3035

■Specifications / Sizes and Dimensions

(Name No.) Cap Body Material Surface Treatment Speed Thread Dia.
x Pitch
Stroke Overall Length Thread
Length
Cap
Dia.
Rod
Dia.
Cap
Height
With Cap Without Cap
0404 With or without 303 Stainless Steel - Low Speed 1 M4×0.5 4 32.6 28.6 19.6 φ3 φ1.2 4
Low Speed 2
0604 Low Speed 1 M6×0.75 33 29 20 φ4.6 φ1.8
Low Speed 2
Low Speed 3
0805 C36000 Brass Electroless
nickel
plating
Low Speed 1 M8×0.75 5 37 32 20.5 φ6 φ2 5
Low Speed 2
1005 Carbon Steel Low Speed 1 M10×1 39 φ3 7
Low Speed 2
1008 Low Speed 1 8 53 46 31.5
Low Speed 2
Low Speed 3 55 48 33
Medium Speed
High Speed
1210 Low Speed 1 M12×1 10 68 60 43.5 φ8 φ3.5 8
Low Speed 2
Low Speed 3 71 63 47.5
Medium Speed
High Speed
1412 Low Speed 3 M14×1.5 12 78 70 52.5 φ10
Medium Speed
High Speed
1612 Low Speed 3 M16×1.5 12 90 75 57.5 φ13.5 φ5 15
Medium Speed
High Speed
2016 Low Speed 3 M20×1.5 16 110 93 63 φ18 φ6 17
Medium Speed
High Speed
2022 A570.36 Pipe Steel Low Speed 3 22 126.5 112 76 14.5
Medium Speed
High Speed
2530 Low Speed 3 M25×1.5 30 158 140 95 φ22 φ8 18
Medium Speed
High Speed
2725 Low Speed 3 M27×1.5 25 137.5 117.5 77.5 φ23 20
Medium Speed
High Speed
3035 Low Speed 3 M30×1.5 35 190 171.5 116.5 φ27 φ10 18.5
Medium Speed
High Speed

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Selection steps

■Shock Absorbers Selection Steps

(1) Calculate the inertia energy (E1)

Calculate the energy based on the collision material mass (m), collision velocity (V), moment of inertia (I) and collision angle velocity (Ω).
Please see the technical information for details.

(2) Temporarily select the absorber stroke

Determine the temporary stroke (S') according to the figure below.

(3) Calculate the additional energy (E2')

Verify the existence of thrust force (F) and calculate the additional energy according to the selection calculation example.

(4) Calculate the total energy

Calculate the total energy by adding inertia energy (E1) and addition energy (E2') together.

(5) Check the equivalent mass

Calculate the equivalent mass according to the selection calculation example to check if it is less than or equal to the maximum equivalent mass (me') shown in the catalog.

(6) Select the absorption property structure from the energy ratio.

Temporarily select the orifice type according to the figure below.

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Performance info.

■Load Info. of Shock Absorbers

(Name No.) Speed Max. Absorption Energy (E') Max. Equivalent
mass (me')
(kg)
Piston Rod
Restoring
Force
(N)
Max.
Drag Value
(N)
Each Time
(J)
Per Minute
(J)
0404 Low Speed 1 0.1 4.5 1 2.5 or less 214
Low Speed 2 0.3 13.5 3
0604 Low Speed 1 0.1 4.5 1 3 or less 363
Low Speed 2 0.3 13.5 2
Low Speed 3 0.5 22.5 3
0805 Low Speed 1 0.39 17.6 3 4.9 or less 490
Low Speed 2 0.68 22.5 5 588
1005 Low Speed 1 41.1 5.88 or less 735
Low Speed 2 0.98 8
1008 Low Speed 1 58.8 7 5.88 or less
Low Speed 2 1.47 10
Low Speed 3 2.94 20 4.9 or less 1078
Medium Speed 6
High Speed 2.5
1210 Low Speed 1 1.96 98 15 9.8 or less 1470
Low Speed 2 2.45 30
Low Speed 3 6.86 50 1960
Medium Speed 14
High Speed 6
1412 Low Speed 3 9.8 176 75 8.9 or less 2156
Medium Speed 20
High Speed 8
1612 Low Speed 3 14.7 235 110 9.8 or less 2940
Medium Speed 30
High Speed 13
2016 Low Speed 3 29.4 343 230 18.1 or less 3528
Medium Speed 60
High Speed 25
2022 Low Speed 3 44.1 392 73 39.2 or less 3920
Medium Speed 30
High Speed 15
2530 Low Speed 3 88.2 490 390 29.4 or less 6370
Medium Speed 175
High Speed 75
2725 Low Speed 3 79 539 420 27.3 or less 6370
Medium Speed 105
High Speed 47
3035 Low Speed 3 196 1176 1560 47.1 or less 14700
Medium Speed 390
High Speed 173

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Adjusting Stopper Screws

Product name Adjusting Stopper Screws- Hexagon Socket, L Configurable, Fine Thread
Part number ANBM4-30
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select a standard product to finely position the rotation end of the positioning pin.

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Available sizes

■Adjusting Stopper Screws- Hexagon Socket, L Configurable, Fine Thread

Adjusting
Screw Type
Material Hardness Surface Treatment Accessory(Nut x 1pc.)
Material Surface Treatment
Fine Thread 1045 Carbon Steel 45〜50HRC Electroless Nickel Plating 1018 Carbon Steel Trivalent Chromate
4137 Alloy Steel 50HRC〜 Trivalent Chromate
304 Stainless Steel 304 Stainless Steel
420 Stainless Steel 45HRC〜
Coarse Thread 1045 Carbon Steel 45〜50HRC Electroless Nickel Plating 1018 Carbon Steel Trivalent Chromate
4137 Alloy Steel 50HRC〜 Trivalent Chromate
304 Stainless Steel 304 Stainless Steel
420 Stainless Steel 45HRC〜

■Sizes and Dimensions

Thread Dia. X Pitch Overall Length Tip R
Fine Thread Coarse Thread 10 15 20 25 30 35 40 45 50 60 70 80 90 100
M4×0.5 M4×0.7 4
M5×0.5 M5×0.8 5
M6×0.75 M6×1.0 6
M8×0.75 M8×1.25 8
M10×1.0 M10×1.5 10
M12×1.0 M12×1.75 12

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Linear Bushings with Pillow Blocks

Product name Linear Bushings with Pillow Blocks - Single Bushing, Wide Block
Part number LHBB25
Features Spec-designed to save the time of manufacturing a housing and installing a linear bushing, and to be tightly secured to a workpiece through four mounting holes.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Select the housing unit easily mountable onto the plate as a linear motion guide for up/down strokes.

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Available sizes

■Linear Bushings with Pillow Blocks - Single Bushing, Wide Block

Linear Bushing Used Holder Operating Ambient
Temperature
Material Surface Treatment
LMU Aluminum Alloy Clear Anodize −20〜 80℃
LMUF −20〜110℃

■Sizes and Dimensions

(Shaft DIA.) Seating face - Shaft center Overall Height Overall Width Overall Length
φ5 7 14 22 18
φ6 9 18 30 25
φ8 11 22 34 30
φ10 13 26 40 35
φ12 15 28 42 36
φ13 30 44 39
φ16 19 38.5 50 44
φ20 21 41 54 50
φ25 26 51.5 76 67
φ30 30 59.5 78 72
φ35 34 68 90 80
φ40 40 78 102 90
φ50 52 102 122 110

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Selection steps

■Linear Bushing Selection Steps

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Accuracy Info

■Accuracy of Linear Bushing with Pillow Block (Single type)

Shaft Bore Dia.
(Shaft dia.)
Seating face - Shaft center
Tolerance
Tolerance
φ5 0/-0.008 ±0.02
φ6 0/-0.009
φ8
φ10
φ12
φ13
φ16
φ20 0/-0.010
φ25
φ30
φ35 0/-0.012
φ40
φ50

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Performance info.

■Load Rating of Linear Bushing with Pillow Block (Single type)

(Shaft DIA.) Basic Load Rating
C (Dynamic) N Co (Static) N
φ5 167 206
φ6 206 265
φ8 265 380
φ10 372 549
φ12 412 598
φ13 510 784
φ16 775 1180
φ20 882 1370
φ25 980 1570
φ30 1570 2740
φ35 1670 3140
φ40 2160 4020
φ50 3820 7940

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Technical calculations

■Life of Linear Bushing
When the linear system is loaded in linear reciprocating motion, scaly damages called flaking appear due to material fatigue as the repeated stress is applied on the rolling elements and the rolling contact surfaces constantly. Total travel distance until the first flaking occurs is called the life of linear system.
Rated life can be calculated with the basic dynamic load rating and the actual load applied on the linear bushings, as shown below.
  • L: Rated Life (Km)
  • fH: Hardness Factor (See Fig.1)
  • fT: Temperature Factor (See Fig.2)
  • fC: Contact Factor (See Table-3)
  • fW: Load Factor (See Table-4)
  • C: Basic Dynamic Load Rating (N)
  • P: Applied Load (N)
Hardness Factor (fH)

Fig. 1. Hardness Factor

For liner system applications, sufficient hardness is required for ball contact shafts. Inappropriate hardness causes less allowable load, resulting in shorter life.

Temperature Factor (fT)

Fig. 2. Temperature Factor

When the temperature of linear system exceeds 100°C, the hardness of the system and shafts will be reduced and the allowable loads will also be reduced compared to being used at room temperature, resulting in a shorter life.

Contact Factor (fC)

More than two linear systems are used for one shaft in general. In this case, the load applied to each linear system varies depending on machining precision and is not uniformly distributed. As a result, allowable load per linear system changes depending on the number of linear systems used on one shaft.

Table-3. Contact Factor

Number of Bearings Installed on One Shaft Contact Factor fC
1 1
2 0.81
3 0.72
4 0.66
5 0.61
Load Factor (fW)

To calculate load applied to the linear system, in addition to object weight, it requires inertia force attributed to motion velocity or moment loads. Further, it is necessary to accurately determine the temporal change of each. However, it is difficult to calculation the load accurately due to potential vibrations and shocks caused by other element than repeated start-stop motions during reciprocating motion. Therefore, use the table below in order to simplify the life calculations.

Table-2. Load Factor

Conditions of Use fw
No shocks / vibrations,
low speed: 15m/min. or less
1.0~1.5
No significant shocks / vibrations,
medium speed: 60m/min. or less
1.5~2.0
With shocks / vibrations,
high speed: 60m/min. or more
2.0~3.5
Life in hours can be obtained by calculating the travel distance per hour. When the stroke length and the number of strokes are constant, it can be calculated using the formula below.
  • Lh: Life (Hr.)
  • L: Rated Life (km)
  • Ls: Stroke Length (m)
  • n1: Number of Cycles per Minute (cpm)

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IDEA NOTE Withdrawal of the positioning pin

The pins rotate outwardly using a rotary actuator.

IDEA NOTE Changing over the positioning pins

The positioning pin is attached on the lever so that only the pin can be changed over.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • Automated removal of lid from a box.

Points for use

  • Applied to equipment handling trays and containers with a lid.

Target workpiece

  • Shape: Plastic container
  • Size: W243 × D540 × H41mm
  • Mass: 3kg (including workpiece)

Design Specifications

Operating Conditions or Design Requirements

  • External dimensions: W273 x D181 x H306mm
  • Up/down strokes of positioning pins: 50mm

Required Performance

  • Workpiece meandering accuracy ± 0.5mm
  • Workpiece stop accuracy 0.5mm

Selection Criteria for Main Components

  • Cylinder
    • Shape and arrangement of the regulating pin according to the case specifications.

Design Evaluation

Verification of main components

  • Lift cylinder
    • Lift cylinder intake thrust: Fo = 94N…①
      (at 0.4Mpa)

      Weight of lifting movable part: W = m・g = 4.3・9.8 = 42.1N…②
      Head mass: m = 4.3kg

      From ① and ②, we obtain the following:
      Fo > W 94 > 42.1 (Load factor 45%) Therefore, judged as usable.
  • Rotary actuator
    • Movable part moment of inertia
      Part No.: 209 Mass: 0.02kg
      I1 = m・r²/2 = 0.02・0.004²/2 = 1.60x10-7kg・m²
      Part No.: 208 Mass: 0.008kg
      K = m・r²/2 = 0.008・0.004²/2 = 6.40 x 10-8kg・m²
      I2 = K + m・L² = 6.40 x 10⁻⁸ + 0.008・0.06² = 2.89 x 10-5kg・m²
      Part No.: 207 Mass: 0.047kg
      K = m・a²/12 = 0.047・0.078²/12 = 2.38 x 10⁻5 kg・m²
      I3 = K + m・L² = 2.38 x 10⁻5 + 0.047・0.021² = 4.45 x 10⁻5 kg・m²
      Coupling
      Ic = 3.5E-7kg・m²

      Total load moment of inertia
      I = I1 + I2 + I3 + Ic
      =1.60x10 -7 +2.89x10 -5 +4.45x10 -5 +3.5x10 -7 =7.39x10 -5 kg・m²

      Necessary torque
      Ta = I・2θ/t² = 7.39 x 10-3・2・0.5π/0.3² = 2.58 x 10-3 N・m
      T=10・Ta=10・2.58x10 -7 =0.026N・m…①

      Rocking time (minimum)
      t≧√2・I・θ^2/E=√2・7.39x10 -3 ・(0.5π)²/0.0033=0.3s/90°…②

      CDRBU2W20-90D Specifications
      Effective torque: 1.13 N・m…①'  Rocking time adjustment range: 0.03~0.3 s/90°…②'
      (at 0.4 MPA)

      Torque comparison Rocking time comparison
      From ①'>①,      0.3 s/90°
      1.13 > 0.026 Therefore, acceptable.…③    The value falls in the range of the catalogue value, 0.03~0.3 s/90° Therefore, acceptable.…④

      Based on ③ and ④, judged as usable.

Other Design Consideration

  • When the box is not positioned, it avoids the positioning pin by rotation and creates free space around the box to secure space needed for attaching and removing the lid.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity Unit Price*
($)
Days to Ship* Catalog Page Number
1 Compact Cylinders MSCCA20-50 1 Price check 2_1485_2014
2 Flow Rate Control Valves/90 Deg. Elbow/Standard SPSNL6-M5 6 Price check 2_1545_2015
3 Sensors for Cylinders MD14L3 2 Price check 2_1486_2014
4 Metal Washers - T Dimension Configurable, Precision Class WSSM20-8-3 2 Price check 2_114_2014
5 Stop Pins - Screw Flat Type STEHN7 2 Price check 1_1720_2014
6 Shock Absorbers/Preset Dampening MAKC0604B 2 Price check 2_373_2014
7 Adjusting Stopper Screws/Hexagon Socket/L Configurable/Fine Thread ANBM4-30 2 Price check 1_1711_2014
8 Linear Shafts-Straight Type - One End Threaded with Undercut SFJ25-234 2 Price check 1_145_2015
9 Shaft Collar (Clamp) - 2-Hole / 2-Tapped (Coarse) PSCSM25-15 4 Price check 1_281_2014
10 Retaining Rings/Internal/C-Type RTWN22 4 Price check 2_266_2014
11 Deep Groove Ball Bearings C608ZZ 4 Price check -
12 Parallel Keys KES3-25 2 Price check 2_250_2014
13 Metal Washers - T Dimension Configurable, Precision Class WSSM12-8-4 4 Price check 2_114_2014
14 Parallel Keys KEG3-6 2 Price check 2_250_2014
15 Oldham Couplings - Set Screw / Spacers MCORK15-6-8 2 Price check 1_1087_2014
16 Housing Units - Wide Blocks - Single / Medium LHBB25 2 Price check 1_319_2014
17 Floating Joints -Extra Short Threaded Stud Mount/Tapped FJX8-1.25 1 Price check 2_1549_2014
18 Socket Head Cap Screws/with Spring Washer SCBZ5-16 8 Price check 2_178_2014
19 Socket Head Cap Screws/with Spring Washer SCBZ6-25 8 Price check 2_178_2014
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
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    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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