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inCAD Library
inCAD Library

Please read before use

What is inCAD Library?

  • Helpful application examples for mechanical engineers.

The Concept of inCAD Library

  • Online application library with a range of ideas for all manufacturing industries.
  • Save design time and learn new design applications when you are concepting new machines.

Disclaimer

  • MISUMI may not offer all parts in each application design. Available parts can only be purchased separately not as a unit shown in each application design.
  • MISUMI does not guarantee quality, accuracy, functionality, safety or reliability for the combination of the parts in each application example. Accept these points prior to use.
  • 2014 Copyright MISUMI
  • The data cannot be used for any purposes (including sales promotion) except for designing your machine.
  • All associated CAD is free. Misumi reserves the right at its sole discretion to cancel, terminate or modify this offer.
  • MISUMI may change, add or delete application examples posted without prior notice.
  • MISUMI assumes no responsibilities for any damage incurred resulting from your use of the Service or any change, addition or deletion by MISUMI of the application examples for any reason whatsoever.

inCAD Library Features

  1. Get great new design ideas for these application examples.
  2. Over 300 design application ideas
    collected from dozens of industries!

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No.000016 Continuity Inspection Fixture

Spring held surface inspection fixture

T Shaped Handle

Product name T-Shaped Handles
Part number TSPF50-3
Features T-shaped resin handle
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Suitable for work operations.

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Available sizes

■T-Shaped Handles

Material/Surface treatment
Handle Threads
Glass fiber reinforced nylon 1018 Carbon Steel(Inserts)
/Trivalent chromate
(Matte black)

■Sizes and Dimensions

Thread type Overall width Mounting thread DIA.
(Coarse)
Thread length Mounting height
10 15 20 25
Male threads 50 M4 - 43
M5 -
M6 -
80 M6 -
M8 -
M10 -
Female threads 50 M3・M4・M5 20
80 M5・M6・M8 25

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Extension Spring

Product name Extension Springs - Standard Lengths?
Part number AUY8-50
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Simplest means of position return function.

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Available sizes

■Extension Springs - Standard Lengths

Load type Material O.D. range Free length range Hook on both ends
Spring Steel (ASTM A228) 304 Stainless Steel S shaped 90 deg.
S shaped
Extra light load φ2 - 12 10 - 100 -
Light load φ2 - 20 10 - 175
Light Med. load φ2 - 20 10 - 175
Med. load φ2 - 24 10 - 200
Med.Heavy load - φ2 - 12 10 - 100 -
Heavy load φ3 - 24 10 - 200

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Performance info.

■Load info. of extension spring

Load type Reference load (N)
Min. Max.
Extra light load 0.69 19.6
Light load 1.86 78.45
Light Med. load 2.45 98.07
Med. load 3.53 225.55
Med.Heavy load 6.47 83.36
Heavy load 8.8 430.51

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Technical calculations

■Load calculations of extension spring

P = Pi + (k x F)

  • P: Load (N)
  • Pi: Initial tension (N)
  • k: Spring constant(N/mm)
  • F: Deflection (mm)

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Contact Probe

Product name Contact Probes - NP90SF, NP90 Series?
Part number NP90HD-C
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Essential for fixture function

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Available sizes

■Contact Probes - NP90SF, NP90 Series

Part name Material Surface treatment
Plunger C1730B Nickel base rhodium plated
Barrel Brass Nickel base gold plated
Spring Carbon Steel Gold plated
Ball 52100 Bearing Steel Gold plated

■Tip shape

Tip shape Min. mounting pitch Full stroke Initial spring pressure
A 4.5 6.4 10gf、40gf、146gf
B 3.5
C
D 4.5
E 3.5
G
AS

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Performance info.

■Contact probe (Min. mounting pitch 3.5mm) load info.

Spring pressure Allowable current Resistance Replacement frequency guideline
Initial 2/3 stroke
10gf 50gf 1.5A 80mΩ 300,000 cycles
40gf 150gf
146gf 250gf

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IDEA NOTE Linear guide and extension spring maintain Always-Open status

The linear guide and extension spring keep the probe off the workpiece except during continuous inspection.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

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  • * Unit assembly Data consists of some sub-assemblies.
       It is configured so that each sub-assembly unit can be used as it is or edited.

Application Overview

Purpose

  • A device used to inspect surface continuity using a contact probe.

    The unbroken and consistent existence or operation of something over a period of time.

Points for use

  • Manually held by toggle clamp operations.
  • Contact probe is lowered manually.

    Refers to exploratory needles in general in a broad sense. It is a part that contacts or connects to a specimen to measure the properties.

Target workpiece

  • Molded plastic products
    Dims.: W122 x D60 x H20

Design Specifications

Operating Conditions or Design Requirements

  • The toggle clamp operation angle is 90°.
  • External dims.: W230 x D100 x H219

Selection Criteria for Main Components

  • Toggle clamp
    • Maintained type with a horizontal handle is mounted on a 90° incline to save space.
  • Extension spring
    • Spring with a low constant force is selected to ease the operation effort.
  • Linear guide
    • Since the moment load is small, select a guide comparable to the fixture size.

Design Evaluation

Verification of main components

  • Spring constant extension force is low to make operation easier.
  • Extension spring load
    • Formula: Reaction force kx + Initial tension
    • Assumed operation load: F = 10.335N
    • Initial tension: 2.35N
    • Assumed deflection during operation: x = 39.5mm (When set 0mm, when stroked 39.5mm)
    • Moving part weight: 1.1N
    • k= (F - Initial tension + moving part weight) / x= (10.335 - 2.35 + 1.1) / 39.5 = 0.23
    • Spring constant: k = 0.23N/mm is selected.

Other Design Consideration

  • Linear guide stabilizes linear motion.
  • Select an extension spring with a constant large enough that the probe does not fall down by its own weight.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample Picture MISUMI Part Number Quantity Unit Price*
($)
Days to Ship* Catalog Page Number
1 Toggle Clamps - Hold Down, Horizontal Standard Handle (Flange Base) MC01-2B 1 Price check 1_1795_2014
2 T-Shaped Handles TSPF50-3 1 Price check 2_1184_2014
3 Spring Anchors/Wrench Flats SAIPOZ3-15 2 Price check 2_335_2014
4 Miniature Linear Guides - Wide Rails - Standard Blocks, Light Preload / Slight Clearance SEBZ10-75 1 Price check 1_555_2015
5 Miniature Linear Guides - Wide Rails - Standard Blocks, Light Preload / Slight Clearance SEBZ10-95 1 Price check 1_555_2015
6 Extra Light Load/Light Load/Light to Medium Load/Medium Load AUY8-50 1 Price check 2_329_2014
7 Contact Probes/NP90SF/NP90 Series NR90-C 1 Price check 1_1875_2014
8 Contact Probes/NP90SF/NP90 Series NP90HD-C 1 Price check 1_1875_2014
9 Dowel Pins Straight Type MS3-15 6 Price check 801
  • The part list above only contains MISUMI parts.
    Part list download (CSV) includes MISUMI and third party components used in this example.
  • For price and shipping date see the Web Order System.
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    In case that the CAD data is found to have been to be used for any purpose other than mentioned above or against the related laws, MISUMI may take legal actions, including the one for blocking the involved user from using CAD data and from accessing to the MISUMI site.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).

    CAD Download (Unit Assembly)

    CAD Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when you find interesting design tips.


    This data is utilized in order to list more useful application examples in the future.

    CAD Data Limitations

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. Unit assembly Data consists of some sub-assemblies.
      It is configured so that each sub-assembly unit can be used as it is or edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The dimensions of the MISUMI parts in the Data, which can be specifed at 1mm intervals, can be edited under historical data.
    6. The Data including the third-part components are made by the Company.

    Page top

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